Quality inspection

TEC Mold is strongly committed to quality, accredited to ISO 9001:2008 and ISO/TS 16949:2009 since 2011. Implementing dedicated Quality Departments for each one of the divisions assuring compliance to the quality procedures in place.

Main QC Procedures for Mold:

1. Incoming Inspection:

Includes steel hardness and full inspections on steels, mold base and components.

2. In-Process Inspection:

Electrode inspection, cavity, core& inserts inspection, pre-assembly inspection, mold trial report and samples inspection.

3. Final Inspection Control:

Includes pre-shipment inspections on mold and packing that includes, steel certificates, 2D and 3D mold design and mold trial video. The list of quality documents that are generated includes: Mold Base Inspection Report, Steel Inspection Report, Electrode Inspection Report, Heat Treatment Report, IQC Report, IPQC Report, Sample Inspection Report and Pre Shipment QA Report.



Main QC Procedures for Production:

1. Supplier audit procedures
2 .Product identification
3. Incoming material inspection procedures
4. Inspection procedures for the production process,
5. Final inspection procedures
6. Inspection and test status of the control procedures,
7. Nonconforming product control procedure
8. Corrective and preventive measures control procedures
9. Customer complaint control procedure
10. Producing ISIRs using our CMMs, providing a full CPK, FAI PPAP, PFMEA documentation.

Mold maintance:

In order to protect customer′s deposited mold in our factory, we have assigned the specialists to carry out the regular maintenance of the mold at our appointed site.

1. Daily maintenance: Molds are checked & maintained by in-charge technician once per 12 hours. Keep record on the daily report.

2. Periodical maintenance:
50T~100T: Maintain mold once per 60000 shot part which mould is running for
150T~160T: Maintain mold once per 50000 shot part which mould is running for
220T~350T: Maintain mold once per 40000 shot part which mould is running for
468~800T:Maintain mold once per 20000 shot part which mould is running for
1300~2400T:Maintain mold once per 10000 shot part which mould is running for
3600T:Maintain mold once per 10000 shot part which mould is running for

3. Appearance Maintenance: Apply spray grease to outside of mold to prevent rusting. Spray anti-rust (moisture guard) to all moulding surfaces prior to mold being removed from injection moulding machine. Mold will be stored in a suitable environment to ensure good condition. Appearance maintenance will be completed by mold keeper and operator.


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